Polymer Finder
Describe your part and its environment in plain language. Requirements like temperature, sterilization and chemical exposure are checked against 59 engineering polymers, then the candidates are ranked by how well they fit your description.
For screening only. Values marked ✓ come from the manufacturer documents linked in each material's details; always confirm with the datasheet for the exact grade you use. About this data
All materials (59)
High-density polyethylene
HDPECommodity- 80 °Ctyp.
- 48 °Ctyp.
- 28 MPa✓
- 1 GPatyp.
- 0.953 g/cm³✓
- $
Tough, inexpensive polyethylene with outstanding resistance to acids, bases, bleach and water. Common for bottles, tanks and chemical containers where temperature and stiffness demands are low.
4 watch-outsHigh-impact polystyrene
HIPSCommodity- 70 °Ctyp.
- 85 °Ctyp.
- 25 MPatyp.
- 1.8 GPa✓
- 1.04 g/cm³typ.
- $
Rubber-toughened polystyrene that thermoforms easily into trays, inserts and liners. Cheap and printable but opaque, solvent-sensitive and limited in temperature.
3 watch-outsLow-density polyethylene
LDPECommodity- 65 °Ctyp.
- —typ.
- 10 MPatyp.
- 0.2 GPatyp.
- 0.92 g/cm³typ.
- $
Soft, flexible polyethylene for squeeze bottles, droppers, films and liners. Inert to water-based chemicals but weak, low-temperature and permeable.
3 watch-outsPolylactic acid
PLACommodity- 50 °Ctyp.
- 55 °Ctyp.
- 50 MPatyp.
- 2.3 GPatyp.
- 1.24 g/cm³typ.
- $$
Bio-based polyester that is the easiest material to 3D print. Stiff and cheap for prototypes and room-temperature fixtures, but softens at ~60 °C and is brittle.
4 watch-outsPolypropylene
PPCommodity- 90 °Ctyp.
- 55 °Ctyp.
- 33 MPatyp.
- 1.5 GPatyp.
- 0.9 g/cm³typ.
- $
Low-cost, lightweight semi-crystalline polyolefin with excellent chemical and moisture resistance, used for disposable labware, packaging, hinged caps and molded consumables. Autoclavable but soft and creep-prone.
5 watch-outsPolystyrene (general purpose)
GPPSCommodity- 70 °Ctyp.
- 80 °Ctyp.
- 45 MPatyp.
- 3.2 GPatyp.
- 1.05 g/cm³typ.
- $
Clear, stiff, inexpensive amorphous plastic used for Petri dishes, cell-culture plates and disposable labware. Gamma-stable but brittle and solvent-sensitive.
3 watch-outsPolyvinyl chloride (rigid)
PVCCommodity- 60 °Ctyp.
- 67.8–80 °C✓
- 51.7–62.1 MPa✓
- 2.834–3.351 GPa✓
- 1.41–1.44 g/cm³✓
- $
Rigid vinyl that is inherently flame retardant and highly resistant to acids, bases and bleach. Widely used for chemical piping, ducts and blisters; plasticized grades make medical tubing and bags.
3 watch-outsStyrene acrylonitrile
SANCommodity- 75 °Ctyp.
- 86 °Ctyp.
- 72 MPatyp.
- 3.7 GPa✓
- 1.08 g/cm³typ.
- $$
Clear, stiff, low-cost styrenic with better chemical and heat resistance than polystyrene. Used for clear labware, cassettes, cosmetics packaging and covers; brittle.
3 watch-outsAcetal copolymer
POM-CEngineering- 95 °Ctyp.
- 95 °C✓
- 64 MPa✓
- 2.7 GPa✓
- 1.41 g/cm³✓
- $$
Stiff, slippery, dimensionally precise plastic for gears, snap-fits and mechanisms. Machines easily; incompatible with gamma sterilization, acids and bleach.
6 watch-outsAcetal homopolymer
POM-HEngineering- 90 °Ctyp.
- 115 °Ctyp.
- 70 MPatyp.
- 3.1 GPatyp.
- 1.42 g/cm³typ.
- $$
Stiffer, stronger form of acetal for gears, springs and precision mechanisms. Better mechanically than the copolymer but less resistant to hot water and bases.
6 watch-outsAcrylic
PMMAEngineering- 75 °Ctyp.
- 95 °Ctyp.
- 70 MPatyp.
- 3.1 GPatyp.
- 1.18 g/cm³typ.
- $$
Highest-clarity, UV-stable transparent plastic used for lenses, light pipes, display windows and laser-cut microfluidic prototypes. Brittle and craze-prone with alcohols.
3 watch-outsAcrylonitrile butadiene styrene
ABSEngineering- 70 °Ctyp.
- 92 °C✓
- 42 MPatyp.
- 2.3 GPa✓
- 1.05 g/cm³typ.
- $$
Tough, easy-to-mold amorphous plastic with a good cosmetic finish. The default choice for housings and enclosures, but sensitive to solvents, disinfectants and UV.
3 watch-outsAcrylonitrile styrene acrylate
ASAEngineering- 80 °Ctyp.
- 97 °C✓
- 48 MPa✓
- 2.3 GPa✓
- 1.07 g/cm³✓
- $$
Weather-resistant alternative to ABS that keeps its color and toughness in sunlight. Used for outdoor housings, exterior trim and outdoor printed parts.
2 watch-outsCyclic olefin copolymer
COC/COPEngineering- 110 °Ctyp.
- —typ.
- 63 MPa✓
- 2.9 GPa✓
- 1.02 g/cm³✓
- $$$$
Ultra-pure, glass-clear plastic with near-zero water uptake and low autofluorescence. Preferred for microfluidic diagnostic cartridges, PCR plates, optics and prefilled syringes.
4 watch-outsGlycol-modified PET
PETGEngineering- 60 °Ctyp.
- 64 °C✓
- 50 MPatyp.
- 2 GPatyp.
- 1.27 g/cm³✓
- $$
Clear, tough copolyester that thermoforms and prints easily. A go-to material for sterile packaging trays, guards and clear prototypes; limited to low temperatures.
3 watch-outsModified polyphenylene ether
PPE/PSEngineering- 105 °Ctyp.
- 120 °Ctyp.
- 55 MPatyp.
- 2.4 GPatyp.
- 1.06 g/cm³typ.
- $$$
Dimensionally stable, low-moisture amorphous blend with excellent hot-water and hydrolysis resistance. Used for pumps, fluid handling and flame-retardant electrical housings.
2 watch-outsNylon 11
PA11Engineering- 90 °Ctyp.
- 50 °C✓
- 38 MPa✓
- 1.28 GPa✓
- 1.02 g/cm³✓
- $$$
Bio-based, flexible, tough nylon with low moisture uptake. Used for fuel and air lines, catheters and ductile SLS-printed parts.
2 watch-outsNylon 12
PA12Engineering- 90 °Ctyp.
- 55 °C✓
- 50 MPa✓
- 1.5 GPa✓
- 1.01 g/cm³✓
- $$$
Low-moisture, flexible nylon used for tubing, catheters and fuel lines, and as the standard SLS/MJF 3D-printing powder for functional prototypes.
3 watch-outsNylon 6
PA6Engineering- 100 °Ctyp.
- 65 °C✓
- 90 MPa✓
- 3.5 GPa✓
- 1.13 g/cm³✓
- $$
Tough, fatigue-resistant polyamide with excellent oil and fuel resistance. Used for gears, clips and brackets; absorbs moisture, which changes dimensions and stiffness.
4 watch-outsNylon 66
PA66Engineering- 105 °Ctyp.
- 75 °C✓
- 85 MPa✓
- 3 GPa✓
- 1.13 g/cm³✓
- $$
Stiffer, higher-melting nylon used for structural, mechanical and under-hood parts, usually glass-filled. Strong and wear-resistant but moisture-sensitive.
3 watch-outsNylon 66, 30% glass-filled
PA66-GF30Engineering- 120 °Ctyp.
- 250 °C✓
- 190 MPa✓
- 10 GPa✓
- 1.366 g/cm³✓
- $$
Glass-reinforced nylon 66: the workhorse structural plastic for brackets, frames and housings replacing metal. Stiff and heat-resistant but moisture-sensitive, and warps if poorly gated.
4 watch-outsPBT, 30% glass-filled
PBT-GF30Engineering- 140 °Ctyp.
- 205 °C✓
- 130 MPa✓
- 8.7 GPa✓
- 1.51 g/cm³✓
- $$
Glass-reinforced PBT that stays dimensionally stable because it absorbs little water. Fast-cycling workhorse for connectors and sensor housings; watch hydrolysis in damp heat.
3 watch-outsPC/ABS blend
PC/ABSEngineering- 95 °Ctyp.
- 106 °C✓
- 56 MPa✓
- 2.3 GPa✓
- 1.14 g/cm³✓
- $$
Blend combining PC heat and impact performance with ABS processability. Popular for enclosures, especially flame-retardant electronics and instrument housings.
3 watch-outsPolybutylene terephthalate
PBTEngineering- 120 °Ctyp.
- 55 °C✓
- 55 MPa✓
- 2.4 GPa✓
- 1.3 g/cm³✓
- $$
Fast-cycling semi-crystalline polyester with low moisture uptake and good electrical properties. A workhorse for connectors and sensor housings, usually glass-filled.
3 watch-outsPolycarbonate
PCEngineering- 115 °Ctyp.
- 124 °C✓
- 65 MPa✓
- 2.4 GPa✓
- 1.2 g/cm³✓
- $$
Transparent, virtually unbreakable amorphous plastic with good heat resistance. Widely used for clear housings, connectors, shields and medical fluid paths; watch for chemical stress cracking.
6 watch-outsPolyethylene terephthalate
PETEngineering- 100 °Ctyp.
- 104.4–115.6 °C✓
- 68.9–82.7 MPa✓
- 3.172–3.241 GPa✓
- 1.38–1.41 g/cm³✓
- $
Strong, low-cost polyester best known as clear bottles and films. Good barrier and stiffness as film; hydrolysis-sensitive in hot water and alkalis.
3 watch-outsPolymethylpentene
PMPEngineering- 120 °Ctyp.
- 85 °Ctyp.
- 30 MPa✓
- 1.9 GPa✓
- 0.833 g/cm³✓
- $$$$
Very light, transparent and autoclavable polyolefin with excellent release properties. Used for reusable clear labware, microwave ware and release films.
3 watch-outsUltra-high-molecular-weight polyethylene
UHMWPEEngineering- 80 °Ctyp.
- 45 °Ctyp.
- 40 MPatyp.
- 0.7 GPatyp.
- 0.93 g/cm³typ.
- $$
Polyethylene with extremely long chains giving exceptional abrasion resistance, low friction and impact toughness. Machined into wear strips, slides and bushings; used in joint replacements.
4 watch-outsLiquid crystal polymer
LCPHigh-performance- 220 °Ctyp.
- 235 °Ctyp.
- 190 MPatyp.
- 15 GPatyp.
- 1.62 g/cm³typ.
- $$$$
Exceptionally free-flowing high-temperature polymer for micro-molded and thin-wall parts with tight tolerances. Standard for fine-pitch connectors and miniature medical components.
4 watch-outsNylon 46
PA46High-performance- 150 °Ctyp.
- 190 °C✓
- 100 MPa✓
- 3.3 GPa✓
- 1.18 g/cm³✓
- $$$
Highest-temperature aliphatic nylon, keeping wear and fatigue performance well above 120 °C. Used for hot gears, chain tensioners and SMT connectors; absorbs a lot of moisture.
2 watch-outsPEEK, 30% carbon-filled
PEEK-CF30High-performance- 240 °C✓
- 336 °C✓
- 265 MPa✓
- 28 GPa✓
- 1.4 g/cm³✓
- $$$$$
Carbon-reinforced PEEK with metal-like stiffness at low weight. Used for aerospace brackets, wear parts and radiolucent orthopedic implants; expensive and anisotropic.
3 watch-outsPolyamide-imide
PAIHigh-performance- 250 °Ctyp.
- 278 °C✓
- 152 MPa✓
- 4.48 GPa✓
- 1.42 g/cm³✓
- $$$$$
Strongest unreinforced thermoplastic, keeping strength and wear resistance near 250 °C. Machined into high-temperature bearings, seals and test sockets.
3 watch-outsPolyether ether ketone
PEEKHigh-performance- 240 °C✓
- 152 °C✓
- 98 MPa✓
- 4 GPa✓
- 1.3 g/cm³✓
- $$$$$
Top-tier semi-crystalline thermoplastic for continuous use to 250 °C with outstanding chemical, steam and radiation resistance. Used for implants, HPLC fittings, seals, bearings and aerospace parts.
5 watch-outsPolyetherimide
PEIHigh-performance- 170 °Ctyp.
- 201 °C✓
- 109.8 MPa✓
- 3.579 GPa✓
- 1.27 g/cm³✓
- $$$$
Strong, stiff, transparent amber plastic that holds properties near 200 °C with inherent flame retardance. Used in thermal and electrical components, aerospace interiors and sterilizable medical parts.
4 watch-outsPolyetherketoneketone
PEKKHigh-performance- 250 °Ctyp.
- 139 °C✓
- 88 MPa✓
- 2.9 GPa✓
- 1.27 g/cm³✓
- $$$$$
PEEK-class polymer with a higher Tg and slower crystallization, which makes it the preferred high-performance material for 3D printing in aerospace and implants.
2 watch-outsPolyethersulfone
PESHigh-performance- 180 °Ctyp.
- 205 °C✓
- 86 MPa✓
- 2.64 GPa✓
- 1.37 g/cm³✓
- $$$$
Transparent amber sulfone with the highest temperature rating of the family. Used for membranes, sterilizable medical parts and hot electrical components.
3 watch-outsPolyimide
PIHigh-performance- 290 °Ctyp.
- 360 °Ctyp.
- 86.2 MPa✓
- 2.5 GPatyp.
- 1.43 g/cm³✓
- $$$$$
Infusible polymer that works continuously near 290 °C with excellent wear and creep resistance. Machined into high-temperature bushings, seals and vacuum parts; very expensive.
3 watch-outsPolyphenylene sulfide
PPSHigh-performance- 220 °Ctyp.
- 260 °Ctyp.
- 195 MPatyp.
- 14.7 GPatyp.
- 1.65 g/cm³typ.
- $$$
Stiff, glass-filled semi-crystalline plastic with outstanding chemical resistance, near-zero moisture uptake and inherent flame retardance. Used for pumps, coolant parts and high-temperature electrical components.
4 watch-outsPolyphenylsulfone
PPSUHigh-performance- 180 °Ctyp.
- 197 °C✓
- 74 MPa✓
- 2.25 GPa✓
- 1.29 g/cm³✓
- $$$$
Tough, transparent amber thermoplastic that withstands thousands of steam sterilization cycles and hospital disinfectants. The standard for reusable surgical trays, handles and cases.
3 watch-outsPolyphthalamide, 33% glass-filled
PPA-GF33High-performance- 160 °Ctyp.
- 280 °Ctyp.
- 210 MPatyp.
- 11 GPatyp.
- 1.45 g/cm³typ.
- $$$
High-temperature nylon that holds stiffness above 150 °C and absorbs far less moisture than PA66. Used for coolant parts, LED reflectors and reflow-soldered connectors.
3 watch-outsPolysulfone
PSUHigh-performance- 140 °Ctyp.
- 176 °C✓
- 75 MPa✓
- 2.55 GPa✓
- 1.23 g/cm³✓
- $$$
Transparent amber high-temperature plastic that survives repeated steam sterilization and hot water. Used for sterilizable medical parts, membranes and plumbing fittings.
4 watch-outsEthylene tetrafluoroethylene
ETFEFluoropolymer- 150 °C✓
- 74 °Ctyp.
- 45 MPa✓
- 0.8 GPatyp.
- 1.7 g/cm³✓
- $$$$
Toughest and most radiation-resistant of the common fluoropolymers. Used for wire insulation, lined pump and valve parts, and labware where gamma sterilization is needed.
2 watch-outsFluorinated ethylene propylene
FEPFluoropolymer- 200 °C✓
- 50 °Ctyp.
- 26 MPa✓
- 0.5 GPatyp.
- 2.15 g/cm³✓
- $$$$
Melt-processable fluoropolymer with near-PTFE chemical inertness. Extruded into clear inert tubing, heat-shrink and wire insulation; rated to ~200 °C.
4 watch-outsPerfluoroalkoxy
PFAFluoropolymer- 260 °C✓
- 48 °Ctyp.
- 31 MPa✓
- 0.6 GPatyp.
- 2.15 g/cm³✓
- $$$$$
Fluoropolymer that matches PTFE's 260 °C rating and chemical inertness but can be melt-processed. The standard for high-purity semiconductor fluid systems.
3 watch-outsPolychlorotrifluoroethylene
PCTFEFluoropolymer- 180 °Ctyp.
- 75 °Ctyp.
- 43.5 MPa✓
- 1.4 GPatyp.
- 2.13 g/cm³✓
- $$$$$
Stiff, dimensionally stable fluoropolymer with the lowest moisture permeability of any plastic. Used for cryogenic valve seats and high-barrier pharma blister film.
2 watch-outsPolytetrafluoroethylene
PTFEFluoropolymer- 260 °Ctyp.
- 50 °Ctyp.
- 63 MPa✓
- 0.5 GPatyp.
- 2.15 g/cm³✓
- $$$$
Chemically inert, ultra-low-friction fluoropolymer usable from cryogenic to 260 °C. Machined into seals, liners and slides; cannot be injection molded and is not gamma compatible.
5 watch-outsPolyvinylidene fluoride
PVDFFluoropolymer- 150 °Ctyp.
- 105 °C✓
- 44.8–55.2 MPa✓
- 1.8 GPa✓
- 1.77–1.79 g/cm³✓
- $$$$
Melt-processable fluoropolymer that is stiff, high-purity and resistant to acids, halogens, oxidizers and UV. Used for chemical-process piping, valves and membranes.
3 watch-outsButyl rubber
IIRElastomer- 120 °Ctyp.
- —typ.
- 12.2 MPa✓
- 75A✓
- 1.2 g/cm³typ.
- $$
Rubber with the lowest gas and moisture permeability, which is why it is the standard for vial stoppers and syringe plungers. Swells in oils and has limited gamma tolerance.
4 watch-outsCopolyester elastomer
TPC-ETElastomer- 120 °Ctyp.
- —typ.
- 43 MPa✓
- 51D✓
- 1.19 g/cm³✓
- $$$
Engineering TPE with excellent flex-fatigue and oil resistance. Used for boots, bellows, diaphragms and molded-in springs; hydrolyzes in hot water unless stabilized.
2 watch-outsEthylene propylene diene rubber
EPDMElastomer- 130 °Ctyp.
- —typ.
- 14 MPa✓
- 65A✓
- 1.15 g/cm³typ.
- $
Low-cost rubber for seals and O-rings in water, steam, glycol and outdoor service. Excellent weathering, but swells badly in oils and fuels.
3 watch-outsFluoroelastomer
FKMElastomer- 200 °Ctyp.
- —typ.
- 11.7 MPa✓
- 75A✓
- 1.85 g/cm³typ.
- $$$
High-temperature rubber for O-rings and seals in fuel, oil, aromatic-solvent and acid service. Avoid ketones, amines, strong bases and repeated steam with standard grades.
4 watch-outsHydrogenated nitrile rubber
HNBRElastomer- 150 °Ctyp.
- —typ.
- 23.9 MPa✓
- 74A✓
- 1.2 g/cm³typ.
- $$$
Upgraded nitrile with oil resistance to ~150 °C and good ozone resistance. Used for timing belts, oilfield seals and hot oil O-rings when NBR runs out of temperature.
3 watch-outsNeoprene (polychloroprene)
CRElastomer- 100 °Ctyp.
- —typ.
- 12.6 MPa✓
- 72A✓
- 1.3 g/cm³typ.
- $$
All-rounder rubber with moderate oil resistance plus good weathering and flame resistance. Used for gaskets, bellows, vibration mounts and cable jackets.
3 watch-outsNitrile rubber
NBRElastomer- 100 °Ctyp.
- —typ.
- 17.6 MPa✓
- 71A✓
- 1.2 g/cm³typ.
- $
The default O-ring and seal rubber: low cost with excellent resistance to oils, fuels and greases. Poor in ozone, sunlight, ketones and brake fluid, and limited to ~100–120 °C.
5 watch-outsPerfluoroelastomer
FFKMElastomer- 300 °Ctyp.
- —typ.
- 11.5 MPa✓
- 75A✓
- 2 g/cm³typ.
- $$$$$
Perfluorinated elastomer that seals against virtually any chemical up to ~300 °C. Used where FKM fails: semiconductor, aggressive chemical pumps and analytical instruments.
4 watch-outsPolyether block amide
PEBAElastomer- 80 °Ctyp.
- —typ.
- 40 MPa✓
- 42D✓
- 1 g/cm³✓
- $$$
Light, resilient polyamide elastomer available across a wide hardness range. Standard for catheter shafts and balloons; also used in high-rebound shoe soles.
3 watch-outsSilicone rubber
LSRElastomer- 200 °Ctyp.
- —typ.
- 9 MPatyp.
- 50Atyp.
- 1.13 g/cm³typ.
- $$$
Soft, biocompatible elastomer that stays flexible from about −50 to 200 °C and survives steam sterilization. Used for seals, valves, membranes, masks and medical tubing.
5 watch-outsThermoplastic polyurethane
TPUElastomer- 80 °Ctyp.
- —typ.
- 35.9 MPa✓
- 85A✓
- 1.12 g/cm³✓
- $$
Tough, abrasion-resistant thermoplastic elastomer that is injection moldable and overmoldable. Used for medical tubing, catheters, soft-touch grips, wearables, belts and seals.
4 watch-outsThermoplastic vulcanizate
TPVElastomer- 120 °Ctyp.
- —typ.
- 8 MPatyp.
- 64Atyp.
- 0.97 g/cm³typ.
- $$
Thermoplastic elastomer based on EPDM in PP that seals like rubber but molds like plastic. Used for seals, grips and overmolds on PP; watch compression set at temperature.
3 watch-outs